CNC Press Brake Machine Manufacturer
A Sharp CNC Hydraulic Press Brake with a 3200mm x 160-ton capacity is a robust machine designed for bending sheet metal and plate materials with high precision and efficiency. Here’s a breakdown of the key features and specifications you can expect from such a machine:
Key Features and Specifications of Sharp CNC Hydraulic Press Brake (3200mm x 160T):
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Bending Length (3200mm / 3.2 meters):
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This press brake can handle sheet metal lengths up to 3200mm (3.2 meters), making it ideal for processing medium to large-sized sheets of metal. The length allows for the bending of relatively large parts and components.
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The large bending length is suitable for applications in industries like metal fabrication, automotive, and construction, where long metal sheets or plates need to be bent.
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Bending Force (160 tons):
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The machine's 160-ton capacity refers to the maximum force that the press brake can exert during the bending process. This level of force is sufficient to bend thicker or higher-strength materials, including steel, aluminum, and stainless steel.
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The 160-ton capacity enables the machine to work with thicker metal plates (up to 10-15mm, depending on material type) and bend them with high accuracy.
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CNC Control System:
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The CNC (Computer Numerical Control) system ensures that every bend is precise and repeatable. Operators can input bending parameters such as angle, depth, and sequence, and the machine will execute the bending process automatically.
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The control system often includes a touchscreen interface, making it easy to program, monitor, and adjust the machine settings.
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The CNC system helps reduce human error, especially when working with complex bending sequences and intricate shapes.
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Hydraulic System:
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The hydraulic system provides consistent and powerful force, allowing for smooth operation and precision. Hydraulic press brakes are especially suitable for handling high-load and thick materials.
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The hydraulic pressure is adjustable to ensure precise control over the bending force, offering flexibility for a range of materials.
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Backgauge System:
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A backgauge is an essential part of the machine for accurately positioning the metal sheet for each bend. It can be adjusted to suit different part sizes, improving accuracy and repeatability.
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The backgauge can also be controlled through the CNC system for easy and fast adjustments.
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Tooling:
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The machine is compatible with a range of bending tools, such as V-dies and punches. These tools are interchangeable, making it versatile for different bending needs and material types.
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Depending on the material thickness, the tooling can be selected to achieve the desired bend radius and shape.
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Stroke Adjustment:
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The press brake typically allows for adjustable stroke lengths, meaning that the depth of the ram's movement can be altered for different bending needs.
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This helps in controlling the bending process for various material thicknesses and applications.
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Safety Features:
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Safety guards and emergency stop buttons ensure that the machine operates safely, reducing the risk of injury during operation.
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The CNC system may also feature safety programming to prevent overloading or misuse.
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Benefits of a 3200mm x 160T CNC Hydraulic Press Brake:
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Precision and Repeatability:
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CNC control ensures high precision and consistency in every bend. The program can repeat the same bending sequence for mass production with minimal variation.
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High Versatility:
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The combination of a 3200mm bending length and 160-ton capacity makes the machine versatile, able to process a variety of materials and thicknesses. This is useful in industries where a wide range of parts need to be bent.
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Efficient Production:
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CNC programming allows for faster setup times, reducing downtime between jobs. It also minimizes errors and ensures a more efficient production process.
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Capability for Complex Parts:
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The CNC system can handle complex bending sequences, allowing for the production of intricate parts and shapes that would be challenging to make manually.
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Cost-Effective:
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While the upfront investment might be higher, the machine’s ability to automate the bending process reduces labor costs and increases production capacity, making it a cost-effective solution in the long term.
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Typical Applications for 3200mm x 160T CNC Hydraulic Press Brake:
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Metal fabrication: Bending brackets, frames, panels, and other structural components.
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Automotive industry: Manufacturing parts such as chassis components, body panels, and reinforcements.
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HVAC: Bending ducting, enclosures, and custom sheet metal parts.
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Construction: Bending steel or aluminum sheets for construction projects, such as roofing and structural components.
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General manufacturing: Creating custom metal parts for various products and machinery.
Maintenance and Longevity:
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Regular maintenance of the hydraulic system (checking oil levels, cleaning filters) is essential to ensure the machine’s longevity and optimal performance.
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The CNC system and electrical components may require periodic updates and checks to maintain accuracy and software functionality.
FOR MORE DETAIL:-
CALL US - +91 9916841699
EMAIL – sharpcncpressbrake@gmail.com
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